For any process that is ancient printing on fabric moved by having a very rapid time period of development and modify within the last 10 years.
Screen-printing fabric using flat screens has been the well-established strategy for applying colour and style to fabric up to now. This method was suited to medium to large runs. For high volume, rotary screen-printing was the standard process. The setup costs to engrave and produce the screens were high but because with the sized runs they were one of the most economic.
Small runs were not economic using either of the approaches for fabric printing. This made the little runs expensive because of the high set up costs plus the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the newest strategy of fabric printing. Digital fabric printing introduced a totally break through whereby small runs could be done with a less cost. Printing digitally onto fabrics made from polyester has recently reached new heights due to continuous development work by fabric manufacturers who will be focused on this form of printing on fabric.
Stunning answers are now being achieved on fabrics which could be observed in a variety of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, point of sale displays, furnishings, window shades, roller blinds etc. Printing on fabric just for this ever-increasing variety of applications demands careful and continuous research and development. This ensures the fabrics perform well when suited for many digital printing machines using the wide mixture of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry signing up to the pad to ensure the printer gets the optimum performance from your ink, machine and rip used. This can then give hi-def, brilliant strong colours and when essential for flags excellent print through, for all types of printing on fabric.
Although dye-sub printing polyester fabric probably produces the ideal results advances in UV inks signifies that results have improved dramatically in recent times. The inks have grown to be more flexible making suitable for textile printing. Additionally Latex ink technology does mean the inks are suitable for textiles. This really is further evidence of the significance of fabrics for digital printing where textile is replacing traditional media for example PVC. Machine and ink manufacturers have responded well to this particular challenge by adapting machines along with the inks.
A recently available development has witnessed the development of two environmentally friendly compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics that are compostable and biodegradable is now more and more crucial as landfill taxes still rise instead of forgetting that polyesters fabrics can obviously be recycled. This is particularly important for those companies who are alert to the growing need for more green products.
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